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Grouted Rock Anchor
Fasteners

Grouted Rock Anchor

Grouted Rock Anchor is a specialized engineered anchoring system designed to provide high-strength holding capacity in challenging geological conditions. It is a 1.25-inch (31.7 mm) diameter, 3-foot (914 mm) long steel rod, specifically manufactured for situations where standard screw or wedge anchors are not feasible.

    Primary Function and Applications

    The core function of this anchor is to secure structures against tensile (pulling) forces by transferring the load deep into competent rock strata. Its primary use is for Earth Tension Anchoring in the utility, construction, and telecommunications industries, specifically for guying applications (stabilizing poles, towers, and structures with cables).

     

    It is uniquely engineered for two specific geological scenarios:

     

    Fractured Rock: Its primary application is in rock that is too fractured or broken for wedge-style rock anchors, which rely on expanding against solid, intact rock.

     

    Rocky Soil: It is also used in overburden conditions with excessive rock that prevents the effective installation of helix screw anchors.

     

    The anchor is designed to be installed "inline with the guy," meaning the axis of the anchor rod is aligned with the direction of the tension from the guy wire for optimal load transfer.

    Key Functional Features and Design

    The anchor's functionality relies on a combination of mechanical design and geological bonding:

     

    Forged Knob End: The anchor features a forged knob at its terminal end. This knob creates a mechanical interference fit within the grout column, ensuring the steel rod and the grout mass act as a single unit to resist pull-out forces.

     

    Grout Bonding: The holding capacity is fundamentally dependent on the bond stress between the surrounding rock and the grout (typically a cementitious or resin grout) that fills the drilled hole. The grout transfers the tensile load from the anchor rod to the rock mass.

     

    High Tensile Strength: It is rated for a substantial ultimate tensile strength of 70,000 lb, suitable for heavy-duty guying applications.

    Production Process

    Steel Forging: The integral knob on the anchor rod is created through a forging process, which aligns the grain structure of the steel to enhance strength and durability at this critical load-bearing point.

     

    Hot-Dip Galvanization: After forging, the completed rod is coated using the hot-dip galvanizing process, conforming to ASTM A153 standards. This involves immersing the steel in molten zinc to create a robust, corrosion-resistant metallurgical-bonded coating, essential for long-term performance in underground environments.

    Installation

    The anchor must be installed within 5° of alignment with the intended guy load direction to achieve its full strength rating; misalignment can significantly reduce its holding capacity.

     

    A minimum embedment depth of 12 inches into solid rock below the grout is recommended.

    Information Sheet

    Product Name

    Grouted Rock Anchor

    NO.

    36.000 in x 3.500 in x 3.500 in

    Material

    Steel

    Size

    36.000 in x 3.500 in x 3.500 in

    Weight

    15.5kg

    Surface

    HDG

    Production Process

    Forging

    MOQ

    1000pcs

    Package

    Carton & Pallet

    Usage Scenarios

    Guying Applications

    Product Services

    1.After-sales quality control: After finished product inspection, ensure that it meets customer requirements.

    2.Cooperation services: We can provide customers with OEM and ODM services to customize products to ensure that customer requirements are met.

    Hot Forging Machines(2)Hot Forging Machines(1)

    Frequently Asked Questions

    Question 1: Are you a factory or a trading company? 
    Answer: We have 30+ experience of hardware professional manufacturer

     

    Question 2: Where is your factory?
    Answer: The factory is located in Beilun District,Ningbo City,Zhejiang Provice,China,which is very close to Ningbo Port.

     

    Question 3: What are the payment methods? 
    Answer: T/T payment method;L/C

     

    Question 4: What shipping methods do you have? 
    Answer: We have transportation department and freight forwarder. The specific freight plan can also be customized according to your needs

     

    Question 5: Does your factory have standards for quality control? 
    Answer: Our factory is certified with ISO9001,TS16949,ISO17025. We have a professional and strict QC management to follow up for each shipment.

     

    Question 6: What are your advantages compared to your competitors?
    Answer: We have excellent advantages in R&D strength and industry experience, and the same time, product customization and diversification can fully meet your business needs.

     

    Question 7: Who are your other customers? 
    Answer: We export to the countries all over the world

     

    Question 8: Can you provide product samples? 
    Answer: We can provide the sample for you to test and check the quality.

     

    Question 9: Does it support customized products? 
    Answer: We support customized products. We have a professional R&D team to design customized products. Give us your opinion of function, we can provide our design to you.